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IELTS Academic Reading Practice Test 194

Part 1 · Read the text and answer questions 1–13

You should spend about 20 minutes on Questions 1–13, which are based on Reading Passage 1 below.

Printing the Third Dimension

Most manufacturing removes material: a block of metal is cut and ground until the wanted shape remains. Additive manufacturing does the opposite. A three-dimensional printer takes a design held as a computer file, divides it into thin horizontal slices, and builds the object one slice at a time, stacking the slices until the form is complete. Because each slice can differ from the one below, shapes that would be impossible to cut — a hollow lattice, a spiral channel inside a solid block — can be produced without a mould. The idea is now used in dentistry and aerospace, but it began with a researcher working with liquid plastic.

The first published account of such a process appeared in 1981, when Hideo Kodama, a researcher at the Nagoya Municipal Industrial Research Institute in Japan, described a method for making a solid model from a liquid that hardened when exposed to ultraviolet light. A thin layer of the liquid was spread across a plate, exposed to the light through a mask and allowed to set; the plate was then lowered slightly and the process repeated. Kodama filed a patent application, but it was never completed. His paper is nevertheless now credited as the earliest description of layer-by-layer manufacturing from a photopolymer, a plastic that sets when light falls on it.

Independently, an American engineer named Chuck Hull arrived at a similar principle. Hull worked for a company in California that made coatings which cured under ultraviolet lamps, and he knew such materials well. In 1983 he used a beam of ultraviolet light to harden a thin layer of liquid resin, and then built up a small cup from successive layers. Realising that this might allow complex parts to be made quickly, he filed a patent in 1984 and was granted it in 1986. He called the process stereolithography, and his work gave rise to the first widely used file format for describing a solid surface, still known today as the STL file.

In 1986 Hull founded 3D Systems to sell machines based on the technique. The first, the SLA-1, was sold in 1988. It was large and expensive, but it turned a computer model into a physical object overnight. Rival methods soon appeared. In 1988 Scott Crump developed fused deposition modelling, in which a thin filament of plastic is melted and laid down through a nozzle like a computer-controlled glue gun; he founded a company, Stratasys, the following year. Around the same time Carl Deckard, a student at the University of Texas at Austin, developed selective laser sintering, which uses a laser to fuse successive layers of powder, and patented it in 1989.

In stereolithography, a platform is lowered into a vat of liquid photopolymer so that its surface lies just below the liquid level. A computer-controlled mirror directs an ultraviolet laser across the surface, tracing the outline of the first cross-section; wherever the beam passes, the liquid sets in a chemical reaction called polymerisation. The platform then sinks by a fraction of a millimetre, a blade sweeps across to level the liquid, and the next cross-section is drawn on top of the first. When the object is complete it is lifted out, drained and cured in an oven. Overhanging parts must be supported by thin pillars that are cut away afterwards.

Other approaches broadened the range of materials. In the early 1990s, researchers at the Massachusetts Institute of Technology developed a technique in which an inkjet print head deposited a liquid binder onto a bed of powder, hardening it only where the two met. Their work did much to popularise the term three-dimensional printing, which gradually replaced the various trade names. For a long time, however, the machines remained too costly for anyone but a large company or a university laboratory.

The situation changed in 2005, when Adrian Bowyer, an engineer at the University of Bath in England, launched an open-source project called RepRap. Its aim was a machine that could reproduce a substantial proportion of its own components, so that anyone with one printer could make another. Designs were published freely, and enthusiasts built machines from kits. A crucial legal event followed in 2009, when the original patent covering fused deposition modelling expired; competitors could at last make extrusion printers without paying a licence. Desktop machines appeared in schools, workshops and homes, and the price of an entry-level printer fell sharply.

Industry adopted the technology where conventional methods were weakest. The great majority of custom-made hearing aids, whose shells must fit an individual ear exactly, are now printed from a digital scan. Dental laboratories routinely print models and crowns, and aircraft engines contain printed fuel nozzles: one designed by GE for its LEAP engine replaced about twenty separate components with a single piece that the company says is five times more durable. In 2015 the US Food and Drug Administration approved the first printed medicine, a tablet designed to dissolve rapidly in the mouth.

Printing is not yet a substitute for mass production. A single printed part may take hours to make, whereas a mould can turn out thousands in the same time, so printing pays only when numbers are small or the shape is complicated. The range of usable materials is narrower than in conventional engineering, and certification for aircraft or medical use is slow and costly. Even so, the technology has travelled a long way since 1983.

Tip: select any text in the passage to highlight it in one of four colours. Click a highlight to remove it.

Questions 1–7◎ Practise this set only

Do the following statements agree with the information given in Reading Passage 1? Choose TRUE if the statement agrees with the information, FALSE if the statement contradicts the information, or NOT GIVEN if there is no information on this.

Kodama's method built a model by adding one very thin layer after another.
Hull's employer paid for the development of his first machine.
Hull set up his company before he applied for a patent.
The first machine sold by 3D Systems was available before 1990.
The RepRap project aimed to produce a printer that could make many of its own parts.
Small engineering firms went out of business once cheap desktop printers became available.
The printed fuel nozzle lasts less long than the assembly of parts it replaced.

Questions 8–13◎ Practise this set only

Complete the flow-chart below. Choose NO MORE THAN TWO WORDS from the passage for each answer.

Write NO MORE THAN TWO WORDS for each answer.

How stereolithography builds an object

The design is sliced into layers, and a platform is lowered into a vat of liquid
A mirror directs a beam of light across the surface
Where the beam strikes, the liquid sets in a reaction called
The platform sinks slightly, and a sweeps across to level the liquid
The finished object is lifted out, drained and cured in an
Overhanging sections are held up by temporary , which are removed afterwards

About this reading test

A full IELTS Academic Reading practice test with 40 questions on three original passages: the invention and development of the 3D printer, the science behind Passive Houses, and the argument over human enhancement technology. Includes a timer, band estimate and explanations.

PartPassageQuestionsQuestion typesTopicsWords
1Printing the Third Dimension1–13True / False / Not Given, Flow-chart completionTechnology, Inventions900
2The House That Hardly Needs Heating14–26Matching information, Multiple choice (choose more than one), Summary completionArchitecture & Cities, Environment, Technology895
3Better Than Well?27–40Multiple choice, Yes / No / Not Given, Summary completion (word list)Health, Society, Technology795

How to use this practice test

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  • For gap-fill questions, keep to the word limit; an answer over the limit is marked wrong, as in the real exam.

All passages and questions on Sprechify are written by our own team in the official IELTS format. They are not taken from Cambridge IELTS books or any other published test. Band scores are estimates based on the conversion commonly used for practice tests.

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